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Measuring Guide

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Table of Contents

What is a Drive Shaft?

A drive shaft is a mechanical component used to transmit power from the engine to the wheels of a vehicle. It’s like the bridge that carries the energy from the heart of your car (the engine) to its legs (the wheels), making it move.

Types of Drive Shafts:

  1. Single-Piece Drive Shaft: This is a simple, straight shaft used in smaller vehicles. It’s like a straight stick that connects the engine to the wheels.

  2. Two-Piece Drive Shaft: Used in longer vehicles, this shaft has two parts connected by a support bearing in the middle. Imagine a long stick with a joint in the center that helps it bend a little.

  3. Slip-in-Tube Drive Shaft: This is a modern type of shaft that can compress and extend like a telescope. It helps absorb shocks and vibrations, making your ride smoother.

STEP 1: IDENTIFY TRANSMISSION

The first thing that you’ll need to do is to identify your transmission.

Chrysler – Dodge

727 – 30 Spline 1 11/16″ Seal Diameter
904 – 26 Spline 1 9/16″ Seal Diameter

Ford

C6-T56 – 31 Spline 1 11/16″ Seal Diameter
AOD & C4 & T5 – 28 Spline 1 1/2″ Seal Diameter
4 R 7OW – 28 Spline 1.598″ Seal Diameter

General Motors

T-350 700R4-4LLOE – 27 Spline 1 1/2″ Seal Diameter
T-400-4L80E – 32 Spline 1 7/8″ Seal Diameter
For T-400, 4L80, 4L85 and 6L80 Transmissions: We will need to know if your 32 spline Output Shaft is drilled and tapped (has a threaded hole in the end).


Note: Transmission slip yokes are manufactured with various U-Joint Series. It is important to match Horsepower and Torque requirements to U-Joint Series. For aftermarket transmission applications usually a spline count and seal diameter will identify slip yoke required.
As always, if you need help, you can contact us.

STEP 2: IDENTIFY REAR U-JOINT

The next thing that you’ll need is to identify is your rear U-Joint. To do that, you’ll need to measure the “Cup Diameter” of the joint, as well as the length of the joint. We strongly recommend that you make your measurement using a set of digital calipers, since deviations as small as 1/16” can call for a different joint.
There are hundreds of Universal Joints sizes (U-Joints) or “Series” to accommodate many different applications of power and desired longevity for your automotive, 4×4 truck or auto racing requirements. However, these 4 series of joints cover most needs.

1310 Spicer Series:
1 1/16″ Cup Diameter (see Diagram A — Dimension C below)

3 7/32″ Length (see Diagram A — Dimension B below)
Certain Ford applications have 2 cups 1 1/8” diameter. Appropriate horsepower range is up to 500
in circle track or road racing, small tire drag racing and 4×4.
Also available: Performance Dynamic Cryo Joint.

1330 Spicer Series:

1 1/16″ Cup Diameter (see Diagram A — Dimension C below)
3 5/8″ Length (see Diagram A — Dimension B below)
Certain Ford applications have 2 cups 1 1/8” diameter. Slightly stronger than 1310. Used in 5.0 Mustangs.
Also available: Performance Dynamic Cryo Joint.

3R Saginaw Series:

1 1/8″ Cup Diameter (see Diagram A — Dimension C below)
Retained with internal clip 2 5/8″ (see Diagram A — Dimension B below)
Most common GM joint. Horse power range up to 700 in road racing and circle track. Solid drag
racing U-Joint can accommodate most sportsman classes.
Also available: Performance Dynamic Cryo Joint.

1350 Spicer Series:

1 3/16″ Cup Diameter (see Diagram A — Dimension C below)
3 5/8″ Length (see Diagram A — Dimension B below)
Manufactured with OEM tolerances and treated with our Cryogenic Process to yield the strongest U-Joint available. For drag racing applications a solid non-lube design U-Joint is recommended because of the tremendous initial shock load, or short duration of high torque the joint must be able to withstand.

The following diagrams may be helpful to you as well.
If Pinion Yoke has Placement tabs that retain the U-Joint, measure inside tabs. See Diagram D.

diagram-d
If Pinion Yoke does not have Placement Tabs that retain U-Joint, measure from flat of yoke inside to inside. See Diagram E.

diagram-e
If 4 bolt Flange is used on pinion, measure Pilot Diameter and center to center diagonally bolt hole to bolt hole. See Diagram L.

diagram-L

STEP 3: DRIVESHAFT MEASUREMENT

The Driveshaft Measurement is the “holy grail” of the measurements that we need. While a U-Joint or slip yoke can be swapped out, in most cases the length of the driveshaft once built can not be altered (it can only be shortened, and even then it is not always possible). It is very important for us to have the correct driveshaft length measurement before starting production on your shaft. Please make sure that you measure twice.

If UDS is supplying you with a transmission slip yoke, then we will need Dimension “X” in the Diagram above. This is the measurement from the seal of the transmission to the face of the pinion yoke/flange. See Diagram N above. This measurement must be made with the car at ride height, and if you have a “rubber boot” on the end of your transmission make sure you measure all the way into the transmission seal.

If UDS is supplying you with a transmission slip yoke and pinion yoke, then we will need Dimension “W” in the Diagram above. This is the measurement from the seal of the transmission to the pinion seal.

If you are ordering a 2-piece driveshaft, then we will need Dimension Y and Dimension Z in the Diagram above.

CRITICAL SPEED CHART

Critical Speed is the RPM at which the driveshaft is computer projected to bend or whip. See below for our Critical Speed Chart, which shows the maximum RPM broken down by length of shaft and by material of the shaft. You will see that there is increasing strength from Steel/Chromoly to Aluminum, and from Aluminum to Carbon Fiber at every driveshaft length. Please make sure that you are building a driveshaft that will withstand the maximum RPM of your vehicle.
 


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Two Piece Driveshaft: Flange

Two Piece Driveshaft Measuring Flange to End Yoke

IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A) :
Measure from the transmission output flange face to the center of the carrier bearing bolt holes.

Measurement (B) :
Measure from the center of carrier bearing bolt holes to the flats (center of u-joint or flats) on the end yoke at the differential.

Two Piece Driveshaft Measuring Flange To Flange

IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A):
Measure from the transmission output flange face to the center of the carrier bearing bolt holes.

Measurement (B) :
Measure from the center of carrier bearing bolt holes to the face of the flange on the differential.

Two Piece Driveshaft: Rubber Boot Extension

Two Piece Driveshaft Measuring Rubber Boot Extension to End Yoke

IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A) :
Measure from end of rubber boot extension on the transmission to the center of the carrier bearing bolt holes.

Measurement (B) :
Measure from the center of carrier bearing bolt holes to the end yoke flats (center of u-joint or flats) on the differential.

Measurement (C) :
Measure from the end of the rubber boot extension to end the of the transmission output/spline. If spline is recessed in rubber boot Extension, enter ø.

Two Piece Driveshaft Measuring Rubber Boot Extension to Flange

IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A) :
Measure from end of rubber boot extension on the transmission to the center of the carrier bearing bolt holes.

Measurement (B) :
Measure from the center of carrier bearing bolt holes to the flange face on the differential.

Measurement (C) :
Measure from the end of the rubber boot extension to end the of the transmission output/spline. If spline is recessed in rubber boot Extension, enter ø.

Two Piece Driveshaft: End Yoke

Two Piece Driveshaft Measuring End Yoke To End Yoke

IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A):
from the transmission output end yoke (center of u-joint or flats) to the center of the carrier bearing bolt holes.

Measurement (B):
Measure from the center of carrier bearing bolt holes to the end yoke (center of u-joint or flats) on the differential.

Two Piece Driveshaft Measuring End Yoke To Flange

IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A) :
Measure from the transmission output end yoke (center of u-joint or flats) to the center of the carrier bearing bolt holes.

Measurement (B) :
Measure from the center of carrier bearing bolt holes to the face of the flange on the differential.

Two Piece Driveshaft: Seal

Seal to End Yoke

 IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A) – Front Driveshaft Length:
Measure from end of rubber seal on the transmission to the center of the carrier bearing bolt holes.

Measurement (B) – Rear Driveshaft Length:
Measure from the center of carrier bearing bolt holes to the end yoke flats (center of ujoint) on the differential.

Spline Extrusion Length

Measurement (C) – Spline Extrusion Length:
Measure from rubber seal to end the of the transmission output/spline. If spline is recessed in rubber seal, enter ø.

Seal to Flange

 IMPORTANT: Vehicle must be on a level surface with suspension at normal ride height for proper measurements. When measuring to the center bearing, measure to the center of the round or slotted carrier bearing bolt holes.  Many carrier mounts are slotted for adjustment.

DriveShaft Length

Measurement (A) – Front Driveshaft Length:
Measure from end of rubber seal on the transmission to the center of the carrier bearing bolt holes.

Measurement (B) – Rear Driveshaft Length:
Measure from the center of carrier bearing bolt holes to the end yoke flats (center of ujoint) on the differential.

Spline Extrusion Length

Measurement (C) – Spline Extrusion Length:
Measure from rubber seal to end the of the transmission output/spline. If spline is recessed in rubber seal, enter ø.

Inside Snap Ring Style Transmission Slip Yoke

E.) Cap Diameter:
Diameter measured over bearing cap space.

F.) Width:
Distance Measured Between Machined Flats

Common Inside Snap Ring U-joint Sizes and series

Series Width Cap Diameter
7260 CHRYSLER
2 1/8″ = 2.125
1 5/64″ = 1.078
7290 CHRYSLER
2 5/8″ = 2.625
1 1/8″ = 1.125
3R GM
2 9/16″ = 2.563
1 1/8″ = 1.125
Inside Snap Ring Style Transmission Slip Yoke form

Outside Snap Ring Style Transmission Slip Yoke

E.) Cap Diameter:
Diameter measured over bearing cap space.

F.) Width:
Distance measured over compressed bearing cap.

Common Outside Snap Ring U-joint Sizes and series

Series Width Cap Diameter
1210
2 7/16″ = 2.438
1 1/16″ = 1.063
1310
3 7/32″ = 3.219
1 1/16″ = 1.063
1310 FORD*
3 7/32″ = 3.219
1 1/8″ = 1.125
1330
3 5/8″ = 3.625
1 1/16″ = 1.063
1330 FORD*
3 5/8″ = 3.625
1 1/8″ = 1.125
1350
3 5/8″ = 3.625
1 1/16″ = 1.063
1410
4 3/16 = 4.188
1 3/16″ = 1.188
1415**
4.178
1 3/16″ = 1.188
1480
4 3/16 = 4.188
1 3/8″ = 1.375
1485**
4.178
1 3/8″ = 1.375
1550
4 31/32″ = 4.969
1 3/8″ = 1.375
1555**
4.9464
1 3/8″ = 1.375
outside Snap Ring Style Transmission Slip Yoke form

Inside Snap Ring Style End Yoke

Width: measure from the inside flat of one yoke ear to the inside flat of the other ear

Cap Diameter: measure the width of the opening where the cap sits in the yoke

Common Inside Snap Ring U-Joint Sizes and series

Series Width Cap Diameter
7260 CHRYSLER
2 1/8″ = 2.125
1 5/64″ = 1.078
7290 CHRYSLER
2 5/8″ = 2.625
1 1/8″ = 1.125
3R GM
2 9/16″ = 2.563
1 1/8″ = 1.125
Inside Snap Ring Style End Yoke

Outside Snap Ring Style End Yoke

Width: measure from inside of tab to inside of tab. If you do not see a tab as shown, then you have an inside snap ring U-Joint.

Cap Diameter: measure the width of the opening where the cap sits in the yoke

Common Outside Snap Ring U-Joint Sizes and series

Series Width Cap Diameter
1210
2 7/16″ = 2.438
1 1/16″ = 1.063
1310
3 7/32″ = 3.219
1 1/16″ = 1.063
1310 FORD*
3 7/32″ = 3.219
1 1/8″ = 1.125
1330
3 5/8″ = 3.625
1 1/16″ = 1.063
1330 FORD*
3 5/8″ = 3.625
1 1/8″ = 1.125
1350
3 5/8″ = 3.625
1 1/16″ = 1.063
1410
4 3/16 = 4.188
1 3/16″ = 1.188
1415**
4.178
1 3/16″ = 1.188
1480
4 3/16 = 4.188
1 3/8″ = 1.375
1485**
4.178
1 3/8″ = 1.375
1550
4 31/32″ = 4.969
1 3/8″ = 1.375
1555**
4.9464
1 3/8″ = 1.375
outside Snap Ring Style End Yoke

INSIDE SNAP RING STYLE U-JOINT

Width:
U Joint: Please measure the distance to the outer edge of the snap ring grooves.

End Yoke: Please measure from the inside flat of one yoke ear to the inside flat of the other ear

Use the picture above for reference

Cap Diameter:
U Joint: Simply measure the U-Joint cap.

End Yoke: Please measure the width of the opening where the cap sits in the yoke.

Use the picture above for reference

Common Inside Snap Ring U-joint Sizes and Series

Series Width Cap Diameter
7260 CHRYSLER
2 – 1⁄8 (2.125)
1 – 5⁄64 (1.078)
7290 CHRYSLER
2 – 5⁄8 (2.625)
1 – 1⁄8 (1.125)
3R GM
2 – 9⁄16 (2.563)
1 – 1⁄8 (1.125)
2R GM
2.342
1.00

OUTSIDE SNAP RING STYLE U-JOINT

Width:
U joint: Please compress the caps and measure from outside of cap to outside of cap .
End Yoke: Please measure from inside of tab to inside of tab, using the picture above for reference, If you do not see a tab as shown, then you have an inside snap ring u joint.
Use the picture above for reference

Cap Diameter:
U joint: Simply measure the U-Joint cap diameter .
End Yoke: Please measure the width of the opening where the cap sits in the yoke. use the picture above for reference
Use the picture above for reference

Common Outside Snap Ring U-joint Sizes and Series

Series Width Cap Diameter
1210
2 7/16″ = 2.438
1 1/16″ = 1.063
1310
3 7/32″ = 3.219
1 1/16″ = 1.063
1310 FORD*
3 7/32″ = 3.219
1 1/8″ = 1.125
1330
3 5/8″ = 3.625
1 1/16″ = 1.063
1330 FORD*
3 5/8″ = 3.625
1 1/8″ = 1.125
1350
3 5/8″ = 3.625
1 3/16″ = 1.188
1410
4 3/16 = 4.188
1 3/16″ = 1.188
1415**
4.178
1 3/16″ = 1.188
1480
4 3/16 = 4.188
1 3/8″ = 1.375
1485**
4.178
1 3/8″ = 1.375
1550
4 31/32″ = 4.969
1 3/8″ = 1.375
1555**
4.9464
1 3/8″ = 1.375

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